Influence of MIBC on the surface-air nucleation and bubble-particle loading in graphite froth flotation

This paper investigates one aspect of surface air nucleation in froth flotation, namely the impact of frother-type surfactants like Methyl isobutyl carbinol (MIBC). During this study, tap water was pressurized in an autoclave to produce air-oversaturated water for air nucleation precondition in flotation. Various experiments were carried out with graphite particles to investigate the influences of gas nucleation and MIBC on flotation: micro-flotation, single bubble collision experiments in hydrodynamic conditions and pick-up experiments in static conditions. In addition, microscopic observations were combined with agglomeration analysis to clarify the effects of the frother MIBC on the air nucleation and agglomerate formation. The experimental results show the combination of MIBC and air nucleation can significantly increase the graphite recovery compared to using air-oversaturated water or normal tap water with MIBC alone, respectively. The analysis indicates that MIBC can improve the air nucleation probability on graphite surfaces by enhancing the stability of the air nuclei to form more microbubbles on the surface. Meanwhile, the surface microbubbles can collide with other particles forming coarser aggregates, improving their collision probability and with this increasing the recovery of fine particles. Furthermore, the results show that MIBC can reduce the detachment of particles from the surface of nucleation bubbles, leading to an increase in particle load of the bubble-particle aggregates in hydrodynamic conditions, improving the graphite recovery significantly.