Factors affecting an efficient sealing of porous low-k dielectrics by physical vapor deposition Ta(N) thin films

The deposition of homogeneous thin films on porous substrates has been investigated. The thin film deposition of Ta(N) by physical vapor deposition on porous films with different average pore sizes and material compositions has been studied. The continuity of Ta(N) films on top of porous low-k dielectrics is evaluated by means of ellipsometric porosimetry combined with sheet resistance and atomic force microscopy measurements. Interface reactions are analyzed by x-ray photoelectron spectroscopy profiling. It has been observed that the minimal Ta(N) thickness required to obtain a continuous metal layer on top of the porous film depends, on the one hand, on the porosity and pore size and, on the other hand, on the chemical interaction of the thin film with the porous substrate. The sealing of pores is favored by the presence of carbon in the dielectric matrix. This is explained through a mechanism of local enhancement of the degree of crosslinking in the dielectric matrix, catalyzed by Ta.