Structural Materials
The safety of nuclear reactors critically depends on the mechanical behavior of structural materials under harsh environmental conditions (neutron irradiation, high temperatures). In the framework of the program NUSAFE (Nuclear Waste Management, Safety and Radiation Research) of the Helmholtz Association we characterize irradiated reactor materials from the nm-scale to the macro-scale. Our focus:
- Long-term irradiation effects in reactor pressure vessel steels of running and new-build reactors in the context of lifetime extension
- Assessment of the irradiation tolerance of innovative materials for future reactor concepts including nuclear fusion (e.g. ferritic/martensitic Cr-steels, oxide dispersion strengthened (ODS) steels, the emerging class of high-entropy alloys)
The methodical spectrum covers the full functional chain from nm-scale irradiation-induced defects to macroscopic mechanical properties and aims at the identification, better understanding and mitigation of irradiation effects. The new insight substantially contributes to the scientific background for the safety assessment of nuclear reactors. The research relies on a unique infrastructure including the hot cell labs for the investigation of neutron-irradiated materials as well as the HZDR Ion Beam Center for ion irradiation experiments.
Our expertise:
- Mechanical testing of irradiated materials
- Nano-/Microstructure characterization of irradiated materials
- Ion irradiation to emulate neutron irradiation effects
Current projects
- Innovative structural materials for fission and fusion
(INNUMAT, EU, HORIZON-EURATOM, 2022-2026) - European Database for Multiscale Modelling of Radiation Damage
(ENTENTE, EU-H2020-Euratom, 2020-2024) - Fracture mechanics testing of irradiated RPV steels by means of sub-sized specimens
(FRACTESUS, EU-H2020-Euratom, 2020-2024) - Structural Materials research for safe Long Term Operation of LWR NPPs
(STRUMAT-LTO, EU-H2020-Euratom, 2020-2024) - Untersuchungen zum Ausheilverhalten von Reaktordruckbehälterstählen bei niedrigen Temperaturen
(WetAnnealing, BMWI, 2020-2025) - Physical modelling and modelling-oriented experiments for structural materials 2
(IOANIS2, EERA-JPNM Pilote Project, 2023 - 2027, coordinator HZDR) - In-situ experiments for nuclear applications
(INSITEX, EERA-JPNM Pilote Project, 2023 - 2027) - On the use of small punch as high-throughput screening technique to extract mechanical properties of ion irradiated materials
(SHERPA, EERA-JPNM Pilote Project, 2023 - 2027)
Latest Publication
Crystal plasticity modelling of carbide network effects on microstructural strain localization and fracture behaviour in bainitic steels
Biswas, A.; Lindroos, M.; Grilli, N.; Salvini, M.; Chekhonin, P.; Soares, G.; Freimanis, A.; Mostafavi, M.; Ren, S.
Abstract
Various steel microstructures contain carbides that are designed to enhance the strength of the material. In
Reactor Pressure Vessel (RPV) steel, the carbides are an inherent part of the microstructure, finely distributed
throughout the grains and grain boundaries. This work focuses on the investigation of the effect of carbides
ranging from 80 nm to 1 μm on strain and stress localization when the carbides are explicitly introduced in
polycrystalline models. Two size dependent crystal plasticity finite element models are used in the investigation
to evaluate their feasibility to address localization phenomena with carbide strengthened microstructures. We
analysed the effects of carbides on quasi-2D Scanning Electron Microscopy (SEM) based microstructures with
realistic carbide mapping, and utilized synthetic 3D computational grain-carbide microstructures to investigate
spatial and shape effect of carbides. Microscale digital image correlation (uDIC) measurements show that
strain localization is influenced significantly by carbide networks and carbides can promote slip in grains
with low Schmid’s factor. Lastly, we demonstrated the effect of large carbides on fracture predictions using a
newly developed microstructurally informed brittle fracture model, which represents a step forward compared
with existing Beremin-type approaches. It was observed that carbide induced stress/strain heterogeneity alters
fracture probability predictions notably.
-
European Journal of Mechanics - A/Solids 118(2026), 106044
DOI: 10.1016/j.euromechsol.2026.106044
Permalink: https://www.hzdr.de/publications/Publ-42971
Team
Head | |||||
| Name | Bld./Office | +49 351 260 | |||
|---|---|---|---|---|---|
| Dr. Eberhard Altstadt | 801/P151 | e.altstadt | |||
| Dr. Cornelia Kaden | 801/P102 | 3431 | c.kaden@hzdr.de, c.heintze | ||
Employees | |||||
| Name | Bld./Office | +49 351 260 | |||
| Dr. Frank Bergner | 801/P150 | 3186 | f.bergner | ||
| Dr. Paul Chekhonin | 801/P146 | 2149 | p.chekhonin | ||
| Vanessa Dykas | 801/P105 | 3363 | v.dykas | ||
| Mario Houska | 801/P148 | 2242 | m.houska | ||
| Jens Pietzsch | 801/P032 | 2814 3550 | jens.pietzsch | ||
| Dr. Andreas Ulbricht | 801/P146 | 3155 | |||
| Wolfgang Webersinke | 801/P148 | 2766 2129 | w.webersinke | ||
| Tilo Welz | 801/P032 | 2814 | t.welz | ||
Latest publication
Crystal plasticity modelling of carbide network effects on microstructural strain localization and fracture behaviour in bainitic steels
Biswas, A.; Lindroos, M.; Grilli, N.; Salvini, M.; Chekhonin, P.; Soares, G.; Freimanis, A.; Mostafavi, M.; Ren, S.
Abstract
Various steel microstructures contain carbides that are designed to enhance the strength of the material. In
Reactor Pressure Vessel (RPV) steel, the carbides are an inherent part of the microstructure, finely distributed
throughout the grains and grain boundaries. This work focuses on the investigation of the effect of carbides
ranging from 80 nm to 1 μm on strain and stress localization when the carbides are explicitly introduced in
polycrystalline models. Two size dependent crystal plasticity finite element models are used in the investigation
to evaluate their feasibility to address localization phenomena with carbide strengthened microstructures. We
analysed the effects of carbides on quasi-2D Scanning Electron Microscopy (SEM) based microstructures with
realistic carbide mapping, and utilized synthetic 3D computational grain-carbide microstructures to investigate
spatial and shape effect of carbides. Microscale digital image correlation (uDIC) measurements show that
strain localization is influenced significantly by carbide networks and carbides can promote slip in grains
with low Schmid’s factor. Lastly, we demonstrated the effect of large carbides on fracture predictions using a
newly developed microstructurally informed brittle fracture model, which represents a step forward compared
with existing Beremin-type approaches. It was observed that carbide induced stress/strain heterogeneity alters
fracture probability predictions notably.
-
European Journal of Mechanics - A/Solids 118(2026), 106044
DOI: 10.1016/j.euromechsol.2026.106044
Permalink: https://www.hzdr.de/publications/Publ-42971
Team
Head | |||||
| Name | Bld./Office | +49 351 260 | |||
|---|---|---|---|---|---|
| Dr. Eberhard Altstadt | 801/P151 | e.altstadt | |||
| Dr. Cornelia Kaden | 801/P102 | 3431 | c.kaden@hzdr.de, c.heintze | ||
Employees | |||||
| Name | Bld./Office | +49 351 260 | |||
| Dr. Frank Bergner | 801/P150 | 3186 | f.bergner | ||
| Dr. Paul Chekhonin | 801/P146 | 2149 | p.chekhonin | ||
| Vanessa Dykas | 801/P105 | 3363 | v.dykas | ||
| Mario Houska | 801/P148 | 2242 | m.houska | ||
| Jens Pietzsch | 801/P032 | 2814 3550 | jens.pietzsch | ||
| Dr. Andreas Ulbricht | 801/P146 | 3155 | |||
| Wolfgang Webersinke | 801/P148 | 2766 2129 | w.webersinke | ||
| Tilo Welz | 801/P032 | 2814 | t.welz | ||

